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Having
gone two decades with-out fielding a new fighter design,
the Pentagon is poised to spend about $180 billion
over the next 25 years on three new types to replace
the bulk of its fighter fleet.
Those who want to find big savings in the Pentagon's
budget have suggested killing one or more of the programs,
but the services insist that all three fighters fulfill
unique missions, are not interchangeable, and must
be bought in planned numbers if the US military is
to remain credible in the 21st century.
The three fighters, in order of their planned entry
into service, are: the F/A-18E/F Super Hornet for the
Navy, in 2001; the F-22 Raptor for the Air Force, in
2005; and the Joint Strike Fighter, for the Air Force,
the Navy, and the Marine Corps, beginning in 2008.
The trio of programs is expected to take center stage
in a major aircraft review to be completed sometime
this year, following the completion of the Bush Administration's
national strategy review but before the F-22 and JSF
reach major contract go-ahead milestones this fall.
President Bush himself has suggested that the defense
budget might not accommodate all three fighters, since
DOD now must also finance an expensive new missile
defense program.
The services insist the new fighters are needed to
solve two kinds of problems. First, current aircraft
are becoming obsolete and would be overmatched against
a new crop of air and ground threats. Second, these
fighters also are physically wearing out, causing maintenance
and operating expenses to soar. Buying a new generation
of aircraft, the services assert, will restore this
nation's traditional edge in fighter technology and,
at the same time, save money by sharply reducing support
costs.
The three fighters could scarcely be more different.
Each is designed to solve a unique military problem
and each in some way assumes the presence of the others,
as they all fit together in the Pentagon's grand scheme
of operations.
The F-22 and the Joint Strike fighter are both stealthy
and both will use the most advanced avionics and weapons,
but there the similarity ends. The F-22 has the highest
unit cost of the three because it meets the most stringent
requirements of all-stealth, extreme agility, flight
at high altitude, and persistent high speed. It will
have to take on and win against large numbers of the
very toughest enemy fighters and air defenses. It must
be able
to range the battlefield at will, clearing the air
for less-capable, less-stealthy airplanes needed later
to fully prosecute a war. The F-22 will have a ground
attack capability as well, to deliver bombs against
critical point targets deep inside enemy territory.
No one doubts the F-22 will perform as advertised.
Even the makers of its toughest overseas competitor,
the Eurofighter Typhoon, advertise their airplane as
being 80 percent as capable as the F-22.
The JSF was designed as an affordable way to replace
thousands of worn-out aircraft, while taking prudent,
selective advantage of new technologies. It is the
cheapest of the three fighters. It will perform the
day and night, constant-pressure wartime missions against
dispersed ground targets once the F-22 has already
swept the skies of enemy fighters and knocked down
the surface-to-air missile threat.
The JSF will be very maneuverable-the Air Force version
will be as agile as the F-16-but it was never intended
to do the F-22 mission and was not equipped for it.
It will carry missiles and can shoot down enemy airplanes,
but in small numbers. It is geared mainly toward precision
attack of ground targets.
The JSF was made stealthy because the science of low
observability has matured to the point where it is
only a modest part of the cost of an airplane, if it
is designed-in from the beginning. That stealth is
necessary to protect the JSF against pop-up ground
threats, such as mobile missiles.
The F/A-18E/F Super Hornet is quite simply a stopgap
airplane, providing the Navy with an imminently needed,
carrier-based jack-of-all-trades platform for defense
and attack. It is an upgrade of a 1970s design and
must carry around the extra weight necessary to endure
repeated carrier takeoffs and landings; it lacks the
stealth and agility of the F-22 and JSF.
While its unit cost is between that of the JSF and
the F-22, the program cost is about the same as that
of the F-22, because so many more Super Hornets than
F-22s are planned.
The Navy sees the Super Hornet as mainly a "bomb
truck," which, because it has been given only
minimal stealth treatments, will depend on standoff
weapons and heavy electronic jamming to survive. The
Navy itself acknowledges the Super Hornet will have
to avoid dogfights, because of its lumbering turning
ability vs. contemporary adversaries.
The F/A-18E/F was not the Navy's first choice for
the air war of the 21st century; it originally envisioned
an all-stealth force consisting of a navalized F-22
and the A-12 attack airplane. When those projects were
canceled, the F/A-18 seemed an economical way to refresh
the flight deck with an adequate platform while follow-on
aircraft like the JSF took shape.
Pentagon officials seriously contemplated dropping
the Hornet upgrade in favor of waiting for the JSF,
since the E/F is considered by many only a marginal
improvement over the earlier version, the C/D. However,
the Clinton Administration determined the Super Hornet
would serve as competition to hold the JSF on track.
F/A-18E/F Super Hornet
Without the single-seat F/A-18E and the two-seat F/A-18F
Super Hornet, the Navy would have little justification
for the aircraft carrier in the next decade. Unless
the sea service can equip its flattops with an aircraft
more capable against modern defenses, the striking
power of the aircraft carrier will be limited, and
the risk of losses in action against any modern adversary
will be high.
Today's carrier aircraft are mostly designs of 1960s
and 1970s vintage, updated in the 1980s. The swing-wing
F-14 Tomcats, featured in the movie "Top Gun," are
wearing out and becoming prohibitively expensive to
maintain. Around 2007, they will have been retired
altogether. Though designed as interceptors, the F-14s
have been pressed into service as attack airplanes-dubbed "Bombcats"-to
fill in behind the A-6E Intruder medium bomber, the
last operational version of which left the fleet in
1998. The A-6's intended replacement, the stealthy
A-12, was terminated in 1991 when the Navy botched
its development.
To save on logistics costs, the Navy about a decade
ago decided to move toward fewer types of aircraft
on the flight deck at sea. The Navy chose to focus
its carrier striking power in the F/A-18C Hornet because
it was the newest fighter in the inventory and promised
to be a flexible design. Thus, the plain Hornet became
the carrier workhorse of the 1990s.
The F/A-18C, however, has run out of room for improvement.
The Hornet has no more unused fuselage space in which
the Navy could install new avionics equipment. Moreover,
the plain Hornet cannot land safely on a carrier deck
while still carrying a bomb load. As a result, pilots
have gotten in the habit of dumping good ordnance into
the sea before bringing the fighter down. This, said
Navy officials, has become too costly to bear.
"It's reached its maximum growth capability," Rear
Adm. Evan M. Chanik Jr., chief of naval aviation plans
and requirements, said of the F/A-18C. "We've
run out of electrical power, we've run out of cooling
power, so we really can't do any more modifications
or improvements. We've run out of weight, so we can't
add any weight in terms of growing it."
The plain Hornet has also been infamous for its short
range, limited maneuvering capability against contemporary
fighters, and relatively small offensive payload.
Despite these shortcomings, the F/A-18 became the
centerpiece of naval aviation in 1991 because, at that
point, the Navy had been hit, in close succession,
with cancellations of an F-14 upgrade, an A-6 upgrade,
and the entire A-12 program. The Navy chose to "grow" the
F/A-18 design to allow it to replace the F-14 in the
interceptor role and to become a respectable bomb truck
to carry the kind of heavy load in which the A-6 Intruder
specialized.
Heavy Lifting
That enlarged design is what the Navy now calls the
F/A-18E/F Super Hornet. "We see it as filling
that 'heavy lifting' mission," Chanik explained.
The E/F version will also take on the role of carrier-based
tanker, substituting for the S-3 Viking. In addition,
the Navy is considering the F/A-18E/F as the basis
for a replacement of the EA-6B Prowler electronic warfare
platform; Boeing is developing an EF-18 "Growler" variant.
When compared to the original Hornet, the two versions
of the Super Hornet present a somewhat reduced radar
cross section in the front aspect, which will improve
their survivability against air-to-air and surface-to-air
threats. The improvements included coatings on the
canopy, a redesigned engine inlet, radar blockers for
the larger engines, and radar absorbent material on
leading-edge surfaces.
"We didn't go [for] all-around reduced visibility,
i.e., JSF style or F-22 style," Chanik noted. "That
was a cost-benefit tradeoff. ... We looked at the aircraft
in various configurations and designed accordingly
to provide us with what we think are some LO [Low Observable]
benefits."
Chanik acknowledged that hanging external stores on
the E/F will increase its observability to radar, but
he suggested that the weapons themselves could be treated
to make them less detectable.
Other survivability improvements include onboard electronic
countermeasures and fiber-optic towed decoys.
The Navy feels that the Super Hornet must have jamming
support if it is to survive in future aerial combat.
Chanik said that, in addition, the Super Hornet will
succeed by relying on long-range weapons, such as the
Joint Standoff Weapon glide bomb and the Standoff Land
Attack Missile-Extended Range. Such munitions will
reduce the need for the E/F to have to get close to
its target, as they can be launched dozens of miles
from the intended point of impact.
Compared with the C/D model, the Super Hornet has
one additional weapon hardpoint, or carrying station,
on each wing. It carries more internal and external
fuel and has a larger combat radius-about 650 to 700
miles (compared to about 500 miles for the plain Hornet)-depending
on the mission. The aircraft overall is about 20 percent
larger than the F/A-18C/D model.
The Navy is already well into production of the Super
Hornet. It has taken delivery of nearly 50 aircraft
and plans to embark its first squadron aboard a carrier
later this year. The F/A-18E and F will replace not
the C/D model, but the F-14. The F-14 fleet needs to
retire before the F/A-18Cs do.
"We're necking down to an F/A-18-only fleet,
for all practical purposes," Chanik said.
Boeing is under contract to provide 222 Super Hornets
under a multiyear contract approved by Congress. That
contract winds up in 2004, but officials expect another
to come immediately after the first. The Navy's requirement
is for 548 Super Hornets, with deliveries completing
around 2012.
The
QDR Cut
The Navy initially envisioned buying more than 700
Super Hornets, but the 1997 Quadrennial Defense Review
determined that the Joint Strike Fighter, which will
be stealthier and is an all-new design, should be procured
by the Navy as soon as it becomes available. Pentagon
officials opted not to cancel the Super Hornet in 1997.
Even though they considered it only a modest improvement
on the C/D, it answered the Navy's urgent need for
fresh airplanes and could serve as competition or a
fallback if the JSF program failed to deliver.
In Fiscal 2001 dollars, the flyaway cost of a single
Super Hornet is "just over $50 million ... $52,
$53 million," Chanik said. That cost is for a
fighter equipped with the APG-73 radar, but in order
to make the aircraft "fully capable," the
Navy will be adding a new Advanced Electronically Scanned
Array radar starting in 2006. The AESA will add a couple
of million dollars to the cost of each Super Hornet
once it's available, but the technology will be shared
with the JSF program. An advanced forward-looking infrared
system is also in the works for the Super Hornet fleet,
and its cost is also considered separate from that
of the E/F.
Not counting development and acquisition of the new
radar, the F/A-18E/F program is expected to cost a
total of $47 billion by the time production ends 11
years from now. Discounting the sunk development costs,
the "cost to go" on the F/A-18 is about $30
billion.
Navy plans call for moving, by 2020, to a new 50-aircraft
air wing comprising 12 F/A-18Es, 14 F/A-18Fs, and 24
Joint Strike Fighters. The Navy will buy more two-seater
than single-seater Super Hornets; it sees a need for
two crewmembers in missions with a high workload, such
as forward air control, and it needs the two-seat aircraft
to fill the Stateside training role.
F-22 Raptor
The Air Force's top priority program is the F-22.
It needs the F-22 because the service does not believe
its 30-year-old air superiority champ, the F-15, can
soldier on much longer. Designed in the late 1960s
to go against the Soviet-built MiG-21 and MiG-23, the
F-15 is now matched or surpassed by later generations
of foreign aircraft such as Russia's Su-35 and S-37,
the Eurofighter Typhoon, and France's Rafale.
Gen. John P. Jumper, head of Air Combat Command, said, "We've
had a chance to look at this latest generation of airplanes," and
when US pilots flying real or simulated threat airplanes
go against US pilots in current US fighters, "our
guys flying their airplanes beat our guys flying our
airplanes. ... And that airplane we're flying is the
F-15."
USAF requires an airplane that is greatly superior
to the opposition because of US military strategy of
fighting at the enemy's doorstep. Upon arrival in a
crisis, a few squadrons of American airplanes could
be facing an enemy's entire air force, and some "traditional
adversary" nations have fleets of hundreds of
airplanes, many of them late-model types. Simply to
survive, US fighters must be able to shoot down many
enemy aircraft for each of their own lost in combat.
The F-15 was also designed before the advent of digital
avionics, digital engine controls, stealth, and new
engine technology, while competitor aircraft designed
in the 1980s and 1990s have, to some degree, incorporated
all these advances.
Curse of Old Age
Moreover, USAF's F-15 fleet is afflicted by all of
the problems of old age as they pertain to aircraft:
crumbling seals, stress cracks, airframe fatigue, frayed
wiring, parts shortages, and obsolescent components.
The problems are fixed to the degree possible, but
it takes more and more manpower to do so. The airplanes
stay out of service longer, cannibalization rates are
going up, readiness rates are going down, and more
age-related problems crop up all the time.
The expectation was that the F-15 would be replaced
by the mid-1990s, so no one is quite sure just how
long the hardware can be kept going. The cost of keeping
the F-15 flying continues to rise, and the aircraft
just don't stay fixed for long until something else
breaks.
More lethal than enemy fighters, however, is the threat
posed by ground defenses, which have been improving
continuously over the decades. The F-15, having no
stealthiness, will routinely have to operate near the "no
escape zone" of enemy surface-to-air missiles.
Its effectiveness in keeping the skies clear for allied
airplanes is eroding rapidly.
The Bush Administration has talked about skipping
a generation of weapons programs to remain at least
a generation ahead in military technology. However,
Jumper said, "We've already skipped a generation
of technology, and probably ... two, if you think about
the fact that the F-15 first flew in 1972." The
F-22 Raptor, Jumper insists, fulfills the concept of
a "leap ahead" system whose technology will
surpass that of the competition for decades to come.
The F-22 features three technologies that give it
a wide edge over any competitor. These are stealth,
the ability to "supercruise," and fusion
of its sensor input.
The Raptor is the first fighter to combine great agility
with all-aspect stealth. Being stealthy will allow
the F-22 pilot to see and fire on his enemy before
being seen himself--in combat, an enormous advantage.
Should rules of engagement or the situation make it
necessary to fight at close range, the F-22's unparalleled
agility should allow it to prevail there as well, the
key enabler being another US fighter first: thrust-vectoring
nozzles.
Supercruise
The F-22 is the also the first fighter to have the
capability to cruise at supersonic speed for long periods
of the mission. Previous fighters could only achieve
supersonic speed in a "dash"-that is, for
very brief periods on afterburner, which quickly eats
up fuel. The Raptor, though, will be able to leap across
swaths of real estate at over 1,000 miles an hour,
do it persistently, and without resort to afterburner.
Top speed of the F-22 is classified, but it does have
an afterburner for high dash speeds as well.
The pilot of the Raptor will have more awareness of
the air combat situation than any pilot, ever. The
computer processors and communications gear onboard
will capture data from a host of sources-satellites,
E-3 AWACS airplanes, ground radars, other fighters--and
present it in a single display which will tell him
exactly what's airborne in his area, who's friendly,
who's an enemy, and where all of them are and where
they're headed.
Making possible this unprecedented capability is a
new technique called sensor fusion. Unlike the F-15
pilot, the F-22 pilot will not need to interpret the
displays given by raster screens in the cockpit. Data
will be presented in an integrated view, on a single
multifunction display. Fuel consumption, weapon effectiveness,
optimum release points--all these things will be calculated
for him. The pilot will be free to fly and employ the
airplane and not have to focus on making sense of many
visual and audio cues about what's happening.
Jumper recently unveiled a concept of operations called
Global Strike Task Force, a plan which highlights capabilities
of the F-22 for defeating anti-access threats, such
as theater ballistic missiles, weapons of mass destruction,
anti-air and anti-ship missiles, and other systems
which could hold the US and its forces at bay in a
foreign theater.
"Only the F-22," with its combination of
stealth, supercruise, and a significant ground-attack
capability, can "kick down the door" into
a hostile theater and clear the way for the rest of
the force to enter and operate, Jumper said.
The United States fights "as part of alliances
and coalitions," Jumper said. "Our coalition
and alliance partners don't have the strategic assets
to stand back a long way and prosecute wars." The
F-22, he said, will help the allies "get in close
enough that they can participate with us."
Morever, said Jumper, the F-22 Raptor can "bring
stealth into the daytime; it can protect itself," which
the stealthy B-2 bomber and stealthy F-117 attack airplane
cannot do, except passively, by using their stealth. "You
can now use stealth 24 hours a day, and it can also
protect our other stealth assets."
The Air Force was dealt a setback in the 1997 QDR,
when its plan to procure 438 F-22s was reduced to 339
aircraft. The service insists it needs at least one
squadron of 24 airplanes for each of its 10 Aerospace
Expeditionary Forces, plus about 100 more for training,
testing, and maintenance pipeline purposes. To buy
fewer than 339 would mean some contingencies might
not get covered. It would also prematurely wear out
both the machines and their pilots. Regional commanders
in chief would demand the F-22 and its ability to guarantee
control of the skies in any foreseeable conflict, and
the system would never stop deploying. Its pilots would
quit in frustration, as has been seen on other systems
considered low-density, high-demand weapons.
Actual Requirement
The Air Force would like to have 572 F-22s, which
would put two squadrons--48 total fighters--in each
AEF, with enough left over for a schoolhouse, tactics
development, test, and other functions.
To date, the Air Force's expenditure on the F-22 comes
to about $21 billion. That money has paid for a fly-off
competition between the YF-22 and YF-23, eight additional
years of design and development work, the initial 400
hours of flight tests, and creation of factories, certification
of vendors, and readiness for production.
From this point on, the F-22 program would cost an
estimated $36.4 billion, money that would be used to
complete all flight tests, establish a logistics train,
and procure all 339 aircraft. The Air Force pegs the
flyaway unit cost of the F-22 at $83.6 million, in
Fiscal 2000 dollars.
Jumper warns that canceling the F-22 now is a loser
for the Air Force--financially and operationally.
Without the F-22, the Air Force would have to restart
the F-15 production line, he said, and add "as
much of the F-22 capability as possible" onto
the Eagle. This might include some minimal stealth
treatments, new engines, thrust-vectoring nozzles,
and electronic upgrades.
"To do that would cost us $10 billion more ...
than it will to buy out the F-22," Jumper said.
What the F-22 represents, he added, is an effort to
put Air Force pilots into the air with an airplane
that represents "the true technological capability
of this nation" and to give the US "as much
of an advantage over the current generation of aircraft
that are out there as we did when we fielded the F-15,
and it enjoyed such a big advantage over airplanes
like the MiG-23 and MiG-21."
Joint Strike Fighter
The Joint Strike Fighter is the largest fighter airplane
program for the foreseeable future, with nearly 3,000
planned for the US military and a market for 3,000
more anticipated overseas. If it goes forward, the
program is likely to be in production well into the
2020s and maybe beyond.
The JSF program seeks to derive-from one basic fighter
design-three highly similar, stealthy variants, one
each for the Air Force, Navy, and Marine Corps.
Plans call for the Air Force model to replace the
F-16 as the low end of the service's high/low mix,
complementing the F-22. The service wants 1,763 JSFs
to replace F-16s, which were bought in large blocks
in the 1980s and will begin retiring by 2005. The Air
Force expects to pay about $35 million apiece for the
JSF, in 2001 dollars. The Air Force insists that the
airplane be stealthy and meet its cost goal; otherwise,
the service will not be able to buy it in sufficient
quantities.
If the JSF doesn't appear in time to replace the F-16
within this decade, lengthy and expensive service life
updates will be necessary. Because the F-16 is not
stealthy, the Air Force's ability to operate in areas
with many mobile surface-to-air missiles roaming the
battlefield will be severely hampered.
For the First Day
The Navy wants 480 JSFs to complement the F/A-18E/F.
It would serve as a first-day-of-the-war, direct-attack
platform, Chanik explained. Stealthier and carrying
a bigger payload than the USAF version, the Navy expects
to keep the cost of its JSF down to about $45 million.
Low operating cost and carrier suitability are the
Navy's top requirements for the JSF, Chanik said.
The Marine Corps wants 609 JSFs to replace its AV-8B
Harrier Short Takeoff and Vertical Landing jets for
close air support. The JSF would also supplant the
F/A-18s in Marine service. Considered the most technically
challenging of the three variants, the STOVL model
will also be used by the UK, which has invested $2
billion in the program in exchange for technology sharing
and the right to help set requirements for the airplane.
The Marine model is supposed to cost about $38 million.
The Marines need the JSF to be a STOVL airplane for
two reasons: There are no catapults on the Marine amphibious
assault vessels, which have short flight decks. The
Marines also want to position JSFs forward, near the
battle lines, to be able to provide close air support
within a few short minutes of a request. USMC doesn't
want to depend on existing runways to meet this need.
Approximately $14 billion has been spent on JSF over
the last seven years, in a 50-50 cost-sharing arrangement
between government and industry. To fully develop the
airplane and create a manufacturing capability will
cost another $25 billion--vs. twice that if three separate
programs were pursued--and production will cost about
$90 billion. Foreign orders are expected, with six
more nations interested in getting in on development
and contributing funds toward it.
Two concepts are competing to be the JSF, which is
expected to be called the F-24 in operational service.
Boeing is offering an airplane based on its X-32 demonstrator,
while Lockheed Martin's entry is based on its X-35.
Boeing's design is characterized by a large air intake
under the nose, a feature which opens even wider on
the Marine model when taking off or descending vertically.
Though the X-32 is a tailless design, Boeing's proposed
JSF has a more conventional layout. While the engine
fan blades seem to be visible on the Boeing concept--a
no-no in stealth design--Boeing program manager Frank
Statkus said the blades are hidden by a blocker, which
is a new approach to stealth. The X-32 meets all the
Pentagon's requirements for stealth, Statkus said.
Lockheed Martin's X-35 bears a vague family resemblance
to Lockheed's F-22. The conventional layout features
inlets on the sides of the airplane; the fan blades
are hidden from view, inside the fuselage.
Both aircraft are required to carry two 1,000-pound
Joint Direct Attack Munitions internally and have the
ability to carry external stores to increase payload
when stealth is not required. Both types must have
a combat radius in excess of 600 miles.
Marine Corps Maj. Gen. Michael Hough, the JSF program
manager, says the program is right on track and performing
beyond anyone's expectations.
The
Dart Throw
"In 1994, they threw a dart in the wall and decided
that there would be a [winner chosen] in April 2001.
We will do it in October. Over a seven-year program,
we're five months off."
Hough said the JSF will in every way match or exceed
the performance of the aircraft it is designed to replace.
However, "cost of ownership is the legacy of this
airplane. Not performance. Relative to cost of ownership,
performance is easy."
He said when the services got serious about setting
their true top priorities for the JSF, they found that
they were willing to trade away some aspects of performance
to get an aircraft that was cheap to own and operate.
"It's cost of ownership of legacy airplanes that's
... eating us alive," Hough noted. He also said
that when the contractors "saw we were serious" about
an almost religious zeal for savings, they too sharpened
their pencils and went to work, discarding long-standing
traditional ideas about how fighter airplanes are made.
For its part, the government did not specify what it
wanted. It set the performance and cost requirements
and let the contractors offer their own solutions,
using their own techniques, technology, and business
practices.
In the end, Hough said, the services will get both
high performance and an affordable aircraft.
The JSF will save large amounts of money because of
high commonality between the three variants. The target
parts commonality is 80 percent, and both competitors
report they are comfortably above that level. Moreover,
the three versions will use nearly identical software,
and more savings will derive from common training systems,
common depot equipment, and a single, streamlined parts
catalog.
The JSF will be able to carry either the Pratt & Whitney
F119 or General Electric F120 engine. Both engine companies
have to fit the same hole in the airplane, and the
software to run the two engines must be identical.
To the pilot, it will not matter whether he is flying
with one or the other type engine; performance will
be the same.
Competition on the engine is expected to save billions
and produce continually better value in performance
and reliability, Hough said. Achieving the ability
to use the engines interchangeably was the hardest
challenge of the program, he added. Though there have
been engine competitions in the past--particularly
on the F-16--the engines were not interchangeable and
required unique equipment on the airplane, as well
as unique software.
The No-Break Fighter
The assault on cost has been fierce from the beginning,
Hough explained. He wanted an airplane as reliable
as a TV set, car radio, or refrigerator.
"They don't break," he said. "Why can't
you have an airplane like that?"
He gave as an example of cost avoidance the reliability
of the JSF engines.
On current fighters, "every 250 to 300 hours,
we jerk a motor out of an airplane," he said.
If an airplane is going to an overseas deployment with
100 hours on the engine and will be deployed for more
than six months, "you have to take another motor
with you [and] that increases footprint."
The JSF engines will require changeout for service
only every 800 to 1,000 hours, or every three or four
years, instead of at least once a year. They will need
fewer maintainers and fewer spares on deployments.
He summed up the cost-saving approach by pointing
out that manpower accounts for 65 percent of the cost
of ownership.
"We took the man out of the loop" wherever
possible, he said. "I'm reducing manpower requirements,
... decrease the footprint."
Similarly, the radar in the JSF has a theoretical
mean time between failure that is longer than the life
expectancy of the aircraft itself, so that technicians
will rarely, if ever, have to open it for maintenance.
The payoff is enormous, Hough said. A 10,000-man Marine
Aviation Logistics Squadron can be reduced to 2,000
troops, simply by cutting down the time it takes to
fix avionics.
"I can take 8,000 guys out of there and give
them back to the Marine Corps and make them into trigger-pullers," he
said.
Even the stealth treatments on the JSF will require
less than 30 minutes between sorties for touch up,
Hough noted. "That's two guys for 15 minutes each," Hough
reported.
Overall, he said, the JSF will take advantage of everything
learned on the F-22 and F/A-18E/F, in terms of design
and manufacturing technology.
When President Bush talked about "skipping a
generation" of technology, "I thought he
was talking about us," Hough grinned.
However, the Joint Strike Fighter assumes the F-22,
he said. The JSF does not have supercruise ability,
he pointed out, nor is it designed to be an air superiority
airplane.
"It's a bomb truck ... and a very efficient one," Hough
said.
Statkus said the single biggest thing that made the
JSF possible was the ability to accurately model aircraft
performance on a computer.
Just
Like the Simulator
"It is an extreme excitement for people like
myself and other engineers when a pilot who has spent
thousands of hours in the simulator flies the airplane
... and comes back and says, 'You know, I couldn't
tell the difference between the airplane and the simulator,' " he
said.
Boeing's tailless X-32 does not look much like its
proposed JSF, but Hough said he's confident that Boeing
will deliver what it proposes "because of the
fidelity of the simulations" between the demonstrator
and the models which predicted its performance.
The requirements for the JSF were adjusted frequently
during the seven-year concept definition phase, and
Statkus said the ability to fine-tune the design at
each step in the process led to adjusting the company's
JSF proposal from its initial tailless offering.
Lockheed Martin JSF manager Tom Burbage said his company
began with a "good, all-around design ... easily
tunable to the requirements as they were changing." Whereas
Boeing seemed to be designing to a price point, he
said, Lockheed's airplane was geared toward "offering
best value." Statkus agreed about designing to
a price point but also insisted his airplane, too,
would be "best value."
Hough said he believed several years ago that the
requirements for JSF would be set too high. He feared
that, on a scale of one to 10, the contest would see
a six beat a four.
"I wanted two nines. I don't have that. I have
two 10s," he asserted. "Competition and money
drove those guys" to offer airplanes that meet
or exceed all requirements, he said.
When the program was sketched out in 1994, it was
assumed the concept airplanes would fly like those
in the past, plagued with the technical problems of
flying virtually one-of-a-kind machines. But the computer-aided
design and manufacturing of the demonstrators was so
smooth that they have been almost as reliable as the
objective aircraft.
Instead of flying two to five times a week, "we're
flying them three to five times a day," Hough
reported. So accurately have they been hitting test
points that, instead of the planned 200-hour flight
test program, "we're knocking these things out
in 110 to 120 hours."
Hough said that the contractors have made the concept
demonstration flying program "look ridiculously
easy." He's not taking success for granted. "That
was done with a hell of a lot of forethought, planning,
superb engineering, and a heavy, heavy dose of leadership," said
Hough.
Jumper said the Air Force is relying on the JSF to
deliver an airplane that will fill out its fleet. The
F-22 is vital to gaining access to a future theater
of war. However, noted Jumper, gaining access by itself "does
not win the war."
The JSF will be vital to keeping up the pressure on
the enemy, as the "persistence stealth over the
battlefield" that continues to suppress and destroy
enemy air defenses, find mobile targets, and hit time-critical
targets as they emerge, Jumper said.
The F-22 "gets the low end of the mix in" to
the fight, he said. And it is that lower end of the
mix that is "the war-winning force, that has to
come in behind the kick-down-the-door force," he
said.
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